Features :
1. Absolute reliability and low maintenance for the quarry and mine applications.
2. Sturdy ductile iron housing suitable for outdoor installation.
3. Up to three optional output shaft bore diameters.
4. Output shaft rotation in two directions: clockwise(Default) and counterclockwise(Customized).
5. Optional backstop for all models(Excluded ATA30) to prevent back driving in case of incline conveyors.
6. Dimensions are the same as Bonfiglioli(TA Series).
7. Double lips oil seal combines the functions of seal and dust-proof.
8. Widely used in belt conveyor and pulley drive systems.
The Maintenance of ATA Shaft Mounted Gearbox:
1. Before starting the reducer must be filled with N159 or N220 extreme-pressure industrial gear oils, till the gearbox oil shows an intermediate position
2. After three months of running, the gearbox needs to change oil, attention must be debris inside the machine rinsed before adding new oil.
3. At the reducer hollow shaft ends and drive pulley end gland plate must fasten with locking screws.
4. The reducer pulley and the motor pulley must be parallel when they are installed and the belt tightness should be moderate.
Shaft Mounted Gearbox Manufacturers and Suppliers
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DXG(ATA) Series Hanging Shaft Mounted Gearbox for Quarrying and Mining Industry
The DXG(ATA) series shaft mounted gearbox is well-received by industries after becoming the best-selling mining gearbox. It is favored because its absolute reliability and low maintenance characteristics are critical factors in the mining and ore fields. The shaft-mounted speed reducer adopts a modular design that can be modified according to customer requirements. DXG(ATA) series shaft mounted gearbox is widely applied to the mining industry, such as Crusher, Ore Mill, Crane, Screening Machine, Conveyor, etc.
DXG30 Series Shaft Mounted Gearbox for Mining Industry
The DXG30 series shaft mounted gearbox is well-received by industries after becoming the best-selling mining gearbox. It is favored because its absolute reliability and low maintenance characteristics are critical factors in the mining and ore fields. The shaft-mounted speed reducer adopts a modular design that can be modified according to customer requirements. It can meet the needs of all industrial productions and is especially suitable for wind power products, couplings, gears, and other spare parts.
DXG100/DXG100 D Series Shaft Mounted Gearbox for Quarry and Mining Industry
A Shaft Mounted Gearbox, also known as a Shaft-Mount Reducer, is a gearbox that is mounted directly onto a shaft. This type of gearbox is used to reduce the speed and increase the torque of an electric motor. Shaft Mounted Gearboxes are commonly used in applications where space is limited or where it is difficult to align the gearbox with the motor. The gearbox is mounted directly onto the driven shaft, eliminating the need for a separate mounting platform. This makes installation faster and easier and reduces the overall footprint of the system.
DXG40/DXG40 D Series Shaft Mounted Gearbox for Mining Equipment
After becoming the best-selling mining gearbox, the DXG (ATA) series shaft-mounted gearbox is well-received by industries. It is favored because its absolute reliability and low maintenance characteristics are critical factors in the mining and ore fields. The shaft-mounted speed reducer adopts a modular design that can be modified according to customer requirements. DXG(ATA) series shaft mounted gearbox is widely applied to the mining industry, such as Crusher, Ore Mill, Crane, Screening Machine, Conveyor, etc.
DXG35/DXG35 D Series Shaft Mounted Gearbox for Material Handling Industry
DXG35 series shaft mounted gearbox (reducer) adopts hard tooth surface helical gear, with high bearing capacity, smooth transmission, lightweight, and low energy consumption. The input shaft of DXG35 shaft mounted gearbox is connected with the reducer motor through the pulley; The hollow output shaft is connected by a key. Electric rollers can replace it as the power for belt conveyors and lifting equipment. DXG35 series shaft mounted gearbox can be installed with backcheck, avoid the working machine skid, pull rod installation is convenient. DXG35 series shaft mounted gearbox is widely used in mining equipment, concrete mixing plants, gravel crushers, sand production lines, and other belt conveyors and mechanical transmission fields.
SMR Series Shaft Mounted Gearbox for Mining Sand Crushing & Transport
- <strong> Housing: High-strength Gray Cast Iron Gearboxes
- Gears: Helical Involute Gears, Carburizing, Quenching, Grinding
- Shafts: High-strength Hardening Alloy Steel
- Input Configurations: Keyed Solid Shaft Input
- Output Configurations: Keyed Hollow Shaft Output
- Oil Seal: Double Lips Skeleton Seal
- Spare Parts: Torque arm, Optional Backstop
DXG70 D Series Shaft Mounted Gearbox for Material Handling Industry
The shaft-mounted gearbox or speed reducer is one of the most versatile drives with a wide ratio range and bore sizes. The gearbox is suspended on the driven machinery’s power-in shaft through the reducer’s bore. Costly alignment work is avoided as no footplate or flange is required. No coupling or expensive adjustable base plate is necessary for the motor. It’s a V-belt between the motor and shaft-mounted gear reducer. A telescopic torque rod is shortened or extended to swing the shaft-mounted gearbox about its output hub to tension the belt.
DXG80/DXG80 D Series Shaft Mounted Gearboxes for Quarrying and Mining Industry
ATA(DXG) series shaft mounted gearbox(speed reducer) with helical hardened gears has the characteristics of high carrying capacity, smooth transmission, lightweight, low energy consumption, and so on. The input shaft of the ATA(DXG) speed reducer is connected to the gear motor by a belt pulley, the hollow output shaft is linked with a key. It can be replaced by an electric drum as power for belt conveyors and lifting equipment. ATA(DXG) series shaft mounted gearbox could be attached with a back-stop to avoid the working machine back skating, and conveniently mounted by a tie rod.
DXG45/DXG45 D Series Shaft Mounted Gearbox for Quarrying and Mining Industry
DXG(ATA) series shaft mounted gearboxes are mechanical power transmission components that are used to drive a load at a reduced fixed ratio of motor speed. They are commonly used for driving conveyor belts, rotary screens, screw conveyors, mixers, crushers, elevators, and more. The most common type of shaft mounted gearbox is the helical gear reducer, which mounts directly to the driven shaft and is available in both parallel and shaft mounting configurations. Additionally, there are several accessories available to increase the versatility of the gearbox. The most common materials used for DXG(ATA) series shaft mounted gearboxes are aluminum and cast iron, and they are available in a wide range of reduction ratios to ensure maximum efficiency in all applications.
DXG50/DXG50 D Series Shaft Mounted Gearbox for Mining and Quarry
ATA Series Shaft Mounted Gearbox is widely applied in the mining industry for use in crushers, ore mills, cranes, screening machines, conveyors, and more. The motorized pulley (drum motor) is configured with an ATA shaft-mounted gearbox and then it directly transmits power to the conveyor. The ATA Series Shaft Mounted Gearbox has rated power from 1.1kW to 193kW, a rated torque range of 180 to 17000 NM, and an output speed of 25 – 300 RPM. These make this gearbox series a great choice for wide applications in quarry and mine. This model is widely used in belt conveyors and pulley drive systems.
Shaft Mounted Gearbox Reducer ZJY Series
ZJY series shaft mounted reducer adopts the installation mode of directly hanging on the power input shaft of the supporting host, omitting the connection accessories and reducer installation platform between them, and is suitable for bucket elevator, belt conveyor, scraper conveyor and other equipment.
ATA (DXG) series shaft-mounted gearboxes for Conveyor and Material Handling
The ATA (DXG) series shaft-mounted gearboxes are designed for quarry and mine applications and produce fantastic reliability with a low maintenance requirement. The robust and sturdy ductile iron housing is ideally suited for outdoor installation, and it comes with up to three optional output shaft bore diameters. The output shaft can rotate in two directions, with clockwise as the default setting while counter-clockwise is the customizable setting. There is an optional backstop for all models in the ATA (DXG) series shaft mounted gearbox apart from the ATA30, which prevents back-driving when used with incline conveyors.
ATA Series Shaft Mounted Gearbox is widely applied in the mining industry for use in crushers, ore mills, cranes, screening machines, conveyors, and more. The motorized pulley (drum motor) is configured with an ATA shaft-mounted gearbox and then it directly transmits power to the conveyor. The ATA Series Shaft Mounted Gearbox has rated power from 1.1kW to 193kW, a rated torque range of 180 to 17000 NM, and an output speed of 25 – 300 RPM. These make this gearbox series a great choice for wide applications in quarry and mine. This model is widely used in belt conveyors and pulley drive systems.